Image Analysis System

Providing you the best range of welding penetration inspection system, brinell impression dia analysis system, metallurgical image analysis software and micro vicker impression measurement system with effective & timely delivery.

Welding Penetration Inspection System

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Product Details:

BrandTruemet
Magnification7 to 45X (field of view: 35mm )
Zoom Ratio1 : 6.5
Working Distance80mm (With 1x Objective)
Inter pupillary Distance52mm to 75mm (50mm to 75mm)
Incident LightLED / Halogen
USB Camera5 Mega pixel
Resolution1280x1024 (sxga)
Color FormatColor
Lens mountC mount
EyepieceWide field 10x (WFH10X)
Objective0.7 to 4.5X
Industry TypeManufacturing
Application/UsageIndustrial
Inspection Method Specific Instrumentation
Mode of ReportSoft Copy, Hard Copy

TRUE WELD Image Database Software enhances your ability to quickly and efficiently measure anddocument welding samples. It is a powerful, easy-to-use add-on to the camera or to your current labimaging system that will greatly improve your workflow, Quick and accurate measurements are efficientlycollected and reported, and the sample images and reports are archived for you in a searchablecollection to document results over time.it's Measurement Module allows you to quickly measure your welding cross-sections for fillet areas,throat, leg lengths, and penetration. Percent Penetration is calculated for you automatically, and comparedto your specs for a "Pass/Fail" determination that displays on-screen. Quick, easy, accurate,and repeatable results, which can be sent to a report with one click of the mouse!The Digital Microscope Camera is a great addition to your TRUE WELD software package. When integratedtogether, you can create overlay templates for the live preview screen, for alignment, quickvisual gauges or even measurements right on the live preview without the need to capture an image.The welding penetration inspection system offered by us is a powerful tool for the inspection of mostcritical ft welding measurements.
Features of the TRUE WELD software include

  • Image capture directly from the application
  • Menu driven measuring- ensures accura cy & repeatability
  • Easy to use and user friendly interface for analysis
  • Can draw and measure line, circle, angle, arc and curve. can also extend lines.
  • Can create templates for each type of job
  • Supports part programming
  • Stitching of multiple images
  • Reporting in Excel, Open Office & PDF
MEASUREMENTS
  • Supports all dimensional measurements.
  • Programmable (Automatic) measurement
  • Supports all weld quality parameters like depth/penetration, %penetration, leg lengths, throat lengths,
  • Can measure length, area, angle, diameter, radius, circumference in addition to weld penetration measurement root penetration etc.
  • Can define Component and its parameters to be measured
  • Can set expected values and tolerances for each parameter
  • Automatic edge detection
  • Component level reporting
  • Integrated online Help
REPORT
  • Reports in Excel or PDF format (Customizable format)
  • Historical data analysis with performance graphs and deviation analysis reports
  • Component level report
  • SPC reports

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Brinell Impression Dia Analysis System

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Brandtruemet
Range of measurement1 min to 6mm of diameter with resolution of 0.01 mm.

The B.I.D.A.S virtually eliminates operator influence
It is found that measuring Brinell Indentations can result in
measurement errors between operators. This B.I.D.A.S can
virtually eliminate operator influence on test results.

Just place and click! Operating B.I.D.A.S is easy with this handy instrument entire sequence is simple. Place the scan hand on the work piece and move it so the impression appears near the middle of the screen. The B.LD.A.S automatically measures the diameter of. indentation with resolution of 0.01 mm and displays Brinell value with diameter measurement. All data storage functions are automatically performed according to batch parameters.

Application

  1. To measure Brinell Hardness directly on machine where presently Brinell Microscope is used. This avoids eye straining of operator on production testing. In addition it gives far Better repeated accuracy. High-Low limits Selection enables operator easy acceptance Rejection of components.
  2. Easy to transport anywhere and handy for use with easy set up.


Scope of Supply

  1. One hand held unit containing CCD CAMERA, optics and illumination system with connecting cable.
  2. PCI Video capture card with driver software.
  3. Brinell image Analysis System software.
  4. PC and Windows 98/98 SE operating system is to be procured by customir.




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    Metallurgical Image Analysis Software

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    IMAGE EDITING:
    • Cut, Copy and Paste.
    • Selected copy by free hand AOL controlled by four arrow keys available on key board or mouse with zoom preview.
    • Crop, duplicate, restore
    • Resize
    • Compression
    • Conversion to other format BMP, JPG, TIF, PNG, GIF & PSD
    • Flood fill or spray with selected Portion.
    • Grid creation; 5X5, 10X10& 100X100 grids (or cells).
    • Drawing tool curve, line, square, and circle with node control and provision to change color & thickness of the line.
    • Write text in any color of font.
    • Pointer to place on an object in either of four directions with provision to change its color & thickness.
    • Eraser works only on line, arrow or on any drawing tool.(not on original image)
    • Camera Lucida
    • Montage feature to merge stored image together. Useful to merge different focuses of same image.
    VIEW
    • Zoom in/out
    • Zoomed preview
    • Rotation at 90,180,270 or custom
    • Image flipping; horizontal or vertical axis
    • Intensity histogram
    • Image Information
    • Redo/undo on all operations.
    IMAGE PROCESSING
    • Background subtraction and contrast enhancement of color or grayscale images
    • Arithmetic image functions (Boolean math; Add, AND, OR, XOR, DIFF, MIN, MAX,+,-,/,*,And Simple).
    MEASUREMENT
    • Spatial calibration
    • Line measurements for Distance, Length, Width, Perimeter, Angle, Three Point Radius.
    • Area by enclosed line controlled by four arrow keys available on keyboard arrows with zoomed preview.
    COUNT AND CLASSIFICATION
    • Identification of objects in an image, count them, obtain several features measurements. Objects identification by user or automatically.User defined classification on basis of size or intensity.

    THRESHOLD PARTICLE MEASUREMENT
    • Manual, Auto bright and Auto dark methods to identify intensity range defined object to be measured.Various calculation& measurements available for selected Particle are; Dimensions, Area, Perimeter, Min/Max Radius, Roundness,Shape, Orientation, Elongation, Equal Circular Diameter, Equal Sphere Volume.
    PHASE
    • Measure area fraction & volume fraction. Identify multiple phases within Microstructure. Also delineate phases from the histogram as per ASTM Standard E562 & E1245.

    NODULES
    • MEASURE Nodularity as per ASTM 247 standard. The Nodules & Flakes are separated on the basis of its shape and aspect radio.
    • The detail measurement of each microstructure is available for further analysis.
    • The processed image displays non-Nodules in different color.
    • The Nodules can be classify by its range on the basis of its size & shape.
    POROSITY
    • They are recognized on the basis of its intensity as per ASTM B-276 standard. The measurement of each pore is displayed. The processed image displays pores in Red color.
    COATING THICKNESS
    • This application rapidly measures the thickness or width of a coating at multiple positions along a sample as per ASTM B487 standard.
    • Tabulated results available for min/max and mean of width measured at various points of sample cross section.
    DECARBURISATION
    • Measured depth or width of decarburisation occurs as per ASTM 1077 standard.


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        Micro Vicker Impression Measurement System

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        • Micro Vicker Impression  Measurement System
        • Micro Vicker Impression  Measurement System
        • Micro Vicker Impression  Measurement System
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